Poor air compressor maintenance? 9 out of 10 users make these mistakes! All the secrets to saving energy and money are right here!
Release time:
2025-09-12
Poor air compressor maintenance? 9 out of 10 users make these mistakes! All the secrets to saving energy and money are right here!
A tech veteran helps you avoid the pitfalls we’ve encountered over the years.
We often hear from users: "My air compressor broke down soon after I started using it," "The electricity bill is shockingly high," "Maintenance costs are too expensive"…
In fact, over 90% of these issues stem from improper maintenance.
Today, let’s talk about the essential maintenance knowledge and usage tips for air compressors to help you save energy, money, and worry!
01
Three Common Maintenance Mistakes – How Many Are You Making?
Mistake 1: Using any oil will do
To save money, many users opt for non-standard oil, which accelerates machine wear. Specialized air compressor oil has unique oxidation resistance and anti-foaming properties. Regular oil shortens the lifespan of the main unit.
Mistake 2: Not replacing the air filter until it looks dirty
Even if the air filter appears clean, its filtering performance declines over time. It is recommended to replace it every 2,000 hours, or more frequently in dusty environments.
Mistake 3: Never cleaning the pipelines
Over time, compressed air pipelines accumulate oil residue and moisture, which not only compromises air quality but also increases system resistance, leading to higher energy consumption.
02
Common故障 Analysis: Small Issues You Can Fix Yourself
Issue 1: Air compressor fails to start
• Check if the power connection is secure
• Check if the pressure switch has tripped
• Check if the motor is overloaded
Issue 2: Low discharge pressure
• Check if the air filter is clogged
• Check if the intake valve is fully open
• Check if the oil separator is blocked
Issue 3: Abnormal machine noise
• Check if the base is stable
• Check if the belt tension is appropriate
• Check if the bearings are worn
03
Energy-Saving Tips: Save Tens of Thousands Annually This Way
① Adjust pressure appropriately
Reducing pressure by 0.1MPa can lower energy consumption by 5%-7%. Set the pressure as low as possible while meeting production requirements.
② Clean the heat exchanger regularly
Oil and dust on the heat exchanger severely impact heat dissipation. Regular cleaning ensures optimal machine performance.
③ Eliminate leakage points
A small 3mm leakage point can waste tens of thousands in electricity annually. Regularly inspect and fix leaks.
04
Maintenance Schedule: Just Follow This
• Daily: Check oil level, drain condensate, observe operation status
• Monthly: Clean cooler, inspect safety valve, clean motor
• Quarterly: Replace oil, clean oil system, check belts
• Annually: Comprehensive inspection, replace all filters, conduct safety tests
Conclusion
Proper daily maintenance of your air compressor not only extends its lifespan but also significantly reduces energy costs. If you encounter any issues while using your air compressor, feel free to consult Chenen Air Compressor Factory’s technical team anytime.
Related news
Service Hotline: 86 13862059949
CONTACT US
Address: No.58, Dongfu Road, Suzhou Industrial Park,Suzhou, jiangsu Province, China.
Tel: (+86) 0512-62529535
Tel: (+86) 13862059949
E-mail: jiaqi.wu@chanuncompressor.com
Copyright © CHANUN 2020 All rights reserved 苏ICP备08024400号-4
www.300.cn
